{"id":3258,"date":"2017-06-22T09:00:00","date_gmt":"2017-06-22T09:00:00","guid":{"rendered":"https:\/\/pipsen.wpengine.com\/?post_type=knowledge-center&p=3258"},"modified":"2024-10-11T15:53:49","modified_gmt":"2024-10-11T15:53:49","slug":"propelled-to-victory-how-kamijima-heat-treatment-used-advanced-technology-to-process-olympic-quality-parts","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/de\/knowledge-center\/propelled-to-victory-how-kamijima-heat-treatment-used-advanced-technology-to-process-olympic-quality-parts\/","title":{"rendered":"Mit Schwung zum Sieg: Wie Kamijima Heat Treatment fortschrittliche Technologie zur Bearbeitung von Teilen in olympischer Qualit\u00e4t einsetzte"},"content":{"rendered":"
\"Ipsen<\/figure>\n\n\n\n

Die Herausforderung:<\/strong><\/h3>\n\n\n\n

Wir schreiben das Jahr 1988. Ein gr\u00fcner und gelber Fleck zieht vorbei, durchschneidet die eisige Winterluft und jubelt \u00fcber den Sieg bei den Olympischen Winterspielen.<\/p>\n\n\n\n

Die Geschichte des jamaikanischen Bobteams ist eine ikonische Geschichte \u00fcber St\u00e4rke und Widerstandsf\u00e4higkeit. Es gibt nur wenige, die mit dieser Geschichte nicht vertraut sind (oder den Film gesehen haben). Was Sie vielleicht nicht wissen, ist, dass die Kufentr\u00e4ger und die sie umgebenden Teile zun\u00e4chst w\u00e4rmebehandelt werden m\u00fcssen, damit sie den vielf\u00e4ltigen Belastungen, einschlie\u00dflich K\u00e4lte und hohen Geschwindigkeiten, standhalten und die Leistung maximieren k\u00f6nnen.<\/p>\n\n\n\n

F\u00fcr Kamijima Heat Treatment Co. ist die W\u00e4rmebehandlung eine wahre Kunstform. Mit meisterhaften Handwerkern, mehr als 50 Jahren Erfahrung und ausgefeilten Fertigkeiten ist die Perfektionierung von Teilen f\u00fcr ihre Kunden fast eine zweite Natur. Als Tokios Ota Ward (eine von 23 Gemeinden) und eine Gruppe von dort ans\u00e4ssigen Fabriken - darunter Kamijima Heat Treatment - ausgew\u00e4hlt wurden, um bei der Herstellung eines Bobs f\u00fcr die jamaikanische Olympiamannschaft f\u00fcr die Winterspiele 2018 zu helfen, waren sie der Herausforderung gewachsen.<\/p>\n\n\n\n

Kamijima Heat Treatment besa\u00df bereits einen Ipsen-Vakuumofen, den sie 1971 installiert hatten. Dieser war zwar immer noch in Betrieb und leistete gute Arbeit, aber eine verbesserte Abk\u00fchlgeschwindigkeit w\u00fcrde es dem Unternehmen erm\u00f6glichen, auch kleine Chargen kosteng\u00fcnstig zu behandeln. Da Kamijima Heat Treatment an kritischen Projekten f\u00fcr Unternehmen in ganz Japan mitwirkt und bis zu 1.000 Auftr\u00e4ge pro Woche bearbeitet, wollte das Unternehmen auch in die neuesten Technologien investieren, einschlie\u00dflich Software f\u00fcr die vorausschauende Wartung.<\/p>\n\n\n\n

Da das Unternehmen auch Fertigungsl\u00f6sungen f\u00fcr die Luft- und Raumfahrtindustrie anbietet, ben\u00f6tigte es ein Vakuum-W\u00e4rmebehandlungssystem, das die geltenden Nadcap- und AMS 2750-Anforderungen erf\u00fcllt, ohne zahlreiche optionale Funktionen hinzuzuf\u00fcgen. Sie wollten auch sicherstellen, dass sie die Flexibilit\u00e4t haben, eine Vielzahl von Losgr\u00f6\u00dfen sowohl jetzt als auch in Zukunft zu verarbeiten.<\/p>\n\n\n\n

Gewonnenes Ergebnis<\/strong>:<\/h3>\n\n\n\n

Der TITAN ist ein kompakter Vakuumofen, der Teil einer globalen Standardplattform ist.\u00ae<\/sup> H2 war die perfekte L\u00f6sung. Seine geringe Stellfl\u00e4che passte perfekt in den verf\u00fcgbaren Raum, und da die japanische Regierung Unternehmen dazu ermutigt, das Internet der Dinge (IoT) in ihren Betrieb zu integrieren, ist die Integration des Ofens mit dem PdMetrics\u00ae<\/sup> Softwareplattform f\u00fcr die vorausschauende Wartung war ein einzigartiger Vorteil.<\/p>\n\n\n\n

Mit der PdMetrics-Plattform, die sicher mit einem Netzwerk integrierter Sensoren am Ofen verbunden ist, ist Kamijima Heat Treatment in der Lage, Echtzeit-Diagnosen anzuzeigen und eine maximale Anlagenleistung zu gew\u00e4hrleisten. Sie baut auch auf bestehenden Wartungsprogrammen auf und bietet automatische Wartungserinnerungen auf der Grundlage von Ofenleistung und Komponentennutzung. Auf diese Weise k\u00f6nnen ungeplante Ausfallzeiten effizient und kosteng\u00fcnstig reduziert werden.<\/p>\n\n\n\n

Als ein Unternehmen, das der Zeit voraus ist - es war das erste Unternehmen in Japan, das die JIS-Zertifizierung (Japanische Industrienormen) f\u00fcr das Verg\u00fcten erhalten hat, sowie das erste, das die ISO 9001 und ISO 14001-Zertifizierung erhalten hat - gibt die F\u00e4higkeit, eine fortschrittliche Technologie f\u00fcr die vorausschauende Instandhaltung zu nutzen, Kamijima Heat Treatment die Werkzeuge an die Hand, die erforderlich sind, um seinen Kunden Spitzenergebnisse zu liefern.<\/p>\n\n\n\n

Der Ofen bot auch andere technologische Vorteile. Mit der digitalen Fernaufzeichnung konnten sie zum Beispiel am Ende des Zyklus Qualit\u00e4tskontrollberichte in einer einzigen, leicht zu lesenden PDF-Datei erhalten. In der PDF-Datei sind alle erforderlichen Informationen - einschlie\u00dflich Datum, Uhrzeit, Zyklusnamen, eine Kopie des Rezepts und vieles mehr - gespeichert, so dass sie effizienter arbeiten und wertvolle Zeit bei der \u00dcberpr\u00fcfung vergangener Daten sparen k\u00f6nnen.<\/p>\n\n\n\n

Als Nadcap-akkreditierte Einrichtung, die Teile f\u00fcr die Luft- und Raumfahrtindustrie bearbeitet, war der TITAN f\u00fcr neue Projekte besser geeignet, da seine Standardversion die geltenden AMS 2750-Anforderungen erf\u00fcllt. Au\u00dferdem stellte man fest, dass die Gr\u00f6\u00dfe und Geschwindigkeit des Ofens nicht nur die Flexibilit\u00e4t bietet, kleine Chargen je nach Bedarf zu bearbeiten, sondern dass es auch kosteng\u00fcnstiger ist, diese Chargen im TITAN zu w\u00e4rmebehandeln.<\/p>\n\n\n\n

Neben vielen anderen Komponenten des Bobs ist Kamijima Heat Treatment f\u00fcr die Bearbeitung der Achsen, die die Kufen halten, verantwortlich. Als ein Unternehmen, das auf handwerklichem K\u00f6nnen und jahrelangem Wissen aufbaut, konnte es sein Fachwissen einsetzen und die Verformung auf 0,3 mm oder weniger pro Meter Stahl reduzieren (im Vergleich zum Branchendurchschnitt von 1 mm). Leistungen wie diese sind in einem Sport, in dem Millisekunden \u00fcber Sieg und Niederlage entscheiden k\u00f6nnen, von entscheidender Bedeutung.<\/p>\n\n\n\n

\u00c4hnlich wie das jamaikanische Bobteam dr\u00e4ngt auch Kamijima Heat Treatment immer weiter nach vorne und trotzt allen Widrigkeiten in einer Branche, die jeden Tag st\u00e4rker integriert und auf Maschinentechnologie ausgerichtet ist. Dennoch bleibt Kamijima mit seiner perfektionierten Mischung aus fortschrittlicher Ausr\u00fcstung und qualifizierten Fachleuten, die handwerkliche Ergebnisse liefern, an der Spitze seines Fachs und verhilft seinen Kunden zum Erfolg.<\/p>","protected":false},"excerpt":{"rendered":"

Die Herausforderung: Wir schreiben das Jahr 1988. Ein gr\u00fcner und gelber Fleck zieht vorbei, durchschneidet die eisige Winterluft und jubelt \u00fcber den Sieg bei den Olympischen Winterspielen. Der Jamaikaner<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[640],"tags":[88,75],"class_list":["post-3258","knowledge-center","type-knowledge-center","status-publish","hentry","category-titan","tag-titan","tag-vacuum-furnace"],"acf":[],"yoast_head":"\nPropelled 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