{"id":5957,"date":"2023-06-07T20:15:38","date_gmt":"2023-06-07T20:15:38","guid":{"rendered":"https:\/\/ipsenglobal.com\/?post_type=knowledge-center&p=5957"},"modified":"2026-04-16T14:11:18","modified_gmt":"2026-04-16T14:11:18","slug":"vacuum-furnace-lifecycle-management-and-why-oem-matters","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/de\/knowledge-center\/vacuum-furnace-lifecycle-management-and-why-oem-matters\/","title":{"rendered":"Lebenszyklusmanagement f\u00fcr Vakuum\u00f6fen und warum OEM wichtig ist"},"content":{"rendered":"
\"Ipsen<\/figure>\n\n\n\n
Wenn Sie Komponenten oder Dienstleistungen f\u00fcr Ihre W\u00e4rmebehandlungsanlage ben\u00f6tigen, ist es wichtig, die Vorteile eines Originalherstellers (OEM) zu ber\u00fccksichtigen. Mit ihren fachkundigen internen Ressourcen k\u00f6nnen diese Unternehmen Probleme gleich beim ersten Mal beheben und wertvolle Einblicke in den Zustand Ihres Ofens geben.<\/h6>\n\n\n\n

Das Lebenszyklusmanagement f\u00fcr Vakuum\u00f6fen umfasst drei grundlegende Elemente: Service, Ersatzteile und Modernisierung<\/a> (Aufr\u00fcstungen, Nachr\u00fcstungen und Umr\u00fcstungen). Die Zusammenarbeit mit einem Erstausr\u00fcster f\u00fcr Ihren Bedarf auf dem Ersatzteilmarkt gew\u00e4hrleistet, dass Sie ein Kundendienstteam haben, das Ihre Ger\u00e4te w\u00e4hrend ihrer gesamten Lebensdauer betreut.<\/p>\n\n\n\n

Von wem und wo Sie Komponenten beziehen, kann den Unterschied zwischen l\u00e4ngeren Ausfallzeiten und der Wiederaufnahme der Produktion innerhalb von ein oder zwei Tagen ausmachen. Indem sie die richtigen Teile auf Lager haben und sie schnell versenden k\u00f6nnen, helfen OEMs ihren Kunden, Ausfallzeiten zu minimieren und sich besser auf unerwartete Wartungsarbeiten oder Reparaturen vorzubereiten. Dadurch werden nicht nur lange Vorlaufzeiten vermieden, sondern es wird auch sichergestellt, dass die Teile mit den zu ersetzenden identisch sind.<\/p>\n\n\n\n

Bei der Entscheidung, ob ein Erstausr\u00fcster f\u00fcr Ersatzteile oder gr\u00f6\u00dfere Upgrades und Nachr\u00fcstungen verwendet werden soll, ist zu ber\u00fccksichtigen, dass der Wert \u00fcber die Kosten des Teils hinausgeht. Oft werden Aftermarket-Teile nachgebaut, was zwar zu niedrigeren Kosten f\u00fchrt, aber auf Kosten der Qualit\u00e4t geht. Erstausr\u00fcsterprodukte sind so konzipiert, dass sie den Werksspezifikationen entsprechen und funktionieren, was die Lebensdauer Ihrer Ger\u00e4te verl\u00e4ngern kann. Der Austausch von Komponenten durch Nicht-OEM-Alternativen kann dazu f\u00fchren, dass Ihr Ofen weniger effizient arbeitet oder sogar Ihre Anlage und Teile besch\u00e4digt werden.<\/p>\n\n\n\n

F\u00fcr den durchschnittlichen Erstausr\u00fcster machen Ersatzteile und Dienstleistungen etwa 60% seines Gesch\u00e4fts und seines Umsatzes aus. Dies ist ein Service, der das Gesamterlebnis des Kunden verbessern soll. Indem sie Zugang zu wertvollen Ressourcen bieten, setzen die OEMs einen Standard, den niemand sonst erreichen kann. Sie verstehen ihre Produkte besser als Drittanbieter.<\/p>\n\n\n\n

Zu den Vorteilen der Inanspruchnahme von OEMs f\u00fcr den Service geh\u00f6rt der Zugang zu werksgeschulten Technikern und Supportkapazit\u00e4ten wie Ingenieuren, Prozessexperten und technischem Support. Durch die Bereitstellung einer besseren Serviceerfahrung mit umfassenderem Teilewissen und Zugang zu besseren Ressourcen helfen OEM-Lieferanten ihren Kunden, die mittlere Zeit bis zur Diagnose und Reparatur (MTTD\/MTTR) zu verk\u00fcrzen und sich besser auf Ausfallzeiten und unerwartete Wartungsarbeiten vorzubereiten.<\/p>\n\n\n\n

Wenn Erstausr\u00fcster vernetzte Dienste anbieten, wie z. B. Tools zur Fehlerbehebung aus der Ferne oder zur vorausschauenden Wartung, k\u00f6nnen sie Live-Daten vom Ofen abrufen, um in Echtzeit zu helfen. Wenn sie einen Au\u00dfendiensttechniker einsetzen m\u00fcssen, haben sie alle Live- und historischen Daten zur Hand. Wenn OEMs ihre Dienstleistungen mit einem vorausschauenden, proaktiven und reaktionsschnellen Ansatz aufbauen, bietet dies dem Kunden auf lange Sicht einen besseren Wert. Die Abstimmung dieser Gesch\u00e4ftsprozesse mit der Technologie hilft den OEMs, die Reaktionszeiten zu verbessern und bessere Daten zu sammeln, um Ausfallzeiten und teure Sch\u00e4den zu vermeiden.<\/p>\n\n\n\n

\"Ipsen<\/figure>\n\n\n\n

Fallstudie<\/h2>\n\n\n\n

Vergleich des Energieverbrauchs von OEM und Nicht-OEM Hot Zone<\/h3>\n\n\n\n

Im folgenden Fall berechnete die Software PdMetrics von Ipsen f\u00fcr die vorausschauende Wartung den Energieverbrauch eines Vakuumofens mit einer Ipsen-Heizzone im Vergleich zu einer Nicht-OEM-Alternative. Das Programm \u00fcberwacht den W\u00e4rmeverlust durch die hei\u00dfe Zone und warnt den Kunden, wenn der KW-Verbrauch h\u00f6her als normal ist. Nach Durchf\u00fchrung eines Ausbrennzyklus erhielt der Kunde eine Warnung f\u00fcr einen W\u00e4rmeverlust von 1,14 KW\/Quadratfu\u00df. Der normale Bereich f\u00fcr diesen speziellen Ofen liegt bei bis zu 0,75 KW\/Quadratfu\u00df. Bei der Inspektion wurde festgestellt, dass die hei\u00dfe Zone durch eine andere Marke ersetzt worden war. Dies f\u00fchrte dazu, dass die hei\u00dfe Zone schneller als erwartet abbaute.<\/p>\n\n\n\n

Um den W\u00e4rmeverlustwert zu ermitteln, wurde der Energieverbrauch w\u00e4hrend eines durchschnittlichen Zyklus anhand der Daten der urspr\u00fcnglichen Ipsen-Heizzone im Vergleich zur Ersatzheizung berechnet.<\/p>\n\n\n\n

<\/th>OEM Hei\u00dfe Zone<\/th>Nicht-OEM-Hot-Zone<\/th><\/tr><\/thead>
KW-Verbrauch w\u00e4hrend der Rampe (1,5 Std.)<\/td>45 KW<\/td>117 KW<\/td><\/tr>
KW-Verbrauch bei 1960 \u00b0F (4 Std.)<\/td>240 KW<\/td>422 KW<\/td><\/tr>
KW-Stunden\/Zyklus insgesamt<\/td>285 KW<\/td>539 KW<\/td><\/tr>
KW Stunden Differenz<\/td>254 KW<\/td><\/tr>
Zus\u00e4tzliche Kosten pro Zyklus*<\/td>$25.40<\/td><\/tr>
Zus\u00e4tzliche Kosten pro Jahr**<\/strong><\/td>$13,360.40<\/strong><\/td><\/tr><\/tbody><\/table>
*Berechnet mit $0,10\/KW
**Basierend auf 526 Zyklen<\/figcaption><\/figure>\n\n\n\n

Durch die Verwendung einer nicht OEM-konformen Heizzone gab der Kunde im Laufe eines Kalenderjahres zus\u00e4tzlich $13.360,40 aus und erh\u00f6hte den Energieverbrauch um etwa 89%.<\/p>\n\n\n\n

Insgesamt ist die Wahl des Originalherstellers (OEM) f\u00fcr W\u00e4rmebehandlungskomponenten und -dienstleistungen entscheidend f\u00fcr ein effizientes und effektives Lebenszyklusmanagement. Die Auswahl von OEMs gew\u00e4hrleistet eine optimale Leistung, minimale Unterbrechungen und eine maximale Rendite der Investitionen in Ofenanlagen.<\/p>","protected":false},"excerpt":{"rendered":"

Wenn Sie Komponenten oder Dienstleistungen f\u00fcr Ihre W\u00e4rmebehandlungsanlagen ben\u00f6tigen, ist es wichtig, die Vorteile eines Originalherstellers (OEM) zu ber\u00fccksichtigen. Mit fachkundigen internen Ressourcen k\u00f6nnen diese Unternehmen<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[0],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[558,604],"tags":[63,25,125],"class_list":["post-5957","knowledge-center","type-knowledge-center","status-publish","hentry","category-blog-post","category-pyrometry","tag-customer-service","tag-hot-zone","tag-parts"],"acf":[],"yoast_head":"\nVacuum 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