{"id":6095,"date":"2023-08-29T12:41:47","date_gmt":"2023-08-29T12:41:47","guid":{"rendered":"https:\/\/ipsenglobal.com\/?post_type=knowledge-center&p=6095"},"modified":"2024-12-18T20:57:52","modified_gmt":"2024-12-18T20:57:52","slug":"customer-spotlight-castool-tooling-systems","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/de\/knowledge-center\/customer-spotlight-castool-tooling-systems\/","title":{"rendered":"Kundenprofil - Castool Tooling Systems"},"content":{"rendered":"

\u00dcber Castool<\/h2>\n\n\n\n

Das 1986 unter dem Dach von Exco Technologies gegr\u00fcndete Unternehmen Castool Precision Turning and Honing begann als kleiner Auftragsfertiger, der sich auf die Herstellung von Sonderwerkzeugen spezialisierte. Das Unternehmen war stolz auf seine Pr\u00e4zisionsarbeit, seine kurzen Vorlaufzeiten und seine zuverl\u00e4ssigen Lieferungen. Mit der Entwicklung des Unternehmens \u00e4nderte sich auch der Name: Castool Precision Tooling und dann wieder Castool Precision Tooling. Castool Werkzeugsysteme<\/a>, wie sie heute bekannt ist.<\/p>\n\n\n\n

Castool ist heute als f\u00fchrender Werkzeug- und Ausr\u00fcstungslieferant f\u00fcr Leichtmetallextrudeure und Druckgie\u00dfer in aller Welt anerkannt. Das Unternehmen ist bekannt f\u00fcr sein un\u00fcbertroffenes Fachwissen und seine F\u00e4higkeit, ma\u00dfgeschneiderte L\u00f6sungen f\u00fcr seine Kunden zu entwickeln. Mit Standorten in Kanada und Thailand und j\u00fcngsten Erweiterungen in Marokko und Mexiko besch\u00e4ftigt Castool mehr als 170 Mitarbeiter.<\/p>\n\n\n\n

Die Herausforderung<\/h3>\n\n\n\n

Castool in Uxbridge, Ontario, verarbeitet mehr als 4 Millionen Pfund Werkzeugstahl pro Jahr, die alle w\u00e4rmebehandelt werden m\u00fcssen. Zuvor hatte das Unternehmen diese Arbeit an einen Subunternehmer ausgelagert. Da das Gesch\u00e4ft jedoch wuchs und die Werkzeugausr\u00fcstung immer gr\u00f6\u00dfer wurde, beschloss das Unternehmen, die W\u00e4rmebehandlung intern durchzuf\u00fchren.<\/p>\n\n\n\n

In den letzten Jahren hat Castool ein wachsendes Gesch\u00e4ft in der Automobilindustrie verzeichnet, insbesondere bei der Herstellung von Elektrofahrzeugen aus Leichtmetalllegierungen. Durch den Einsatz von massiven Gussmaschinen, den so genannten Giga-Pressen, k\u00f6nnen Automobilhersteller Karosserien mit nur wenigen Gussteilen herstellen. In manchen F\u00e4llen kann ein einziges Teil 70 oder mehr verschiedene Teile ersetzen. Dies vereinfacht nicht nur den Herstellungsprozess, sondern reduziert auch das Gewicht der Fahrzeuge und damit den Kraftstoffverbrauch.<\/p>\n\n\n\n

Die Gie\u00dfh\u00fclse ist ein wichtiges Element im Aluminiumdruckgussverfahren. Sie enth\u00e4lt das geschmolzene Aluminium, das von der Kolbenspitze in die Form gedr\u00fcckt wird. Mit dem Einsatz von Giga-Pressen nimmt die L\u00e4nge der Gie\u00dfh\u00fclsen zu, was den Einsatz gr\u00f6\u00dferer W\u00e4rmebehandlungs\u00f6fen mit Arbeitszonen von \u00fcber 80 Zoll L\u00e4nge erforderlich macht.<\/p>\n\n\n\n

Schmieden einer Partnerschaft<\/h4>\n\n\n\n

Castool trat 2017 an Ipsen heran, um Gespr\u00e4che \u00fcber den Bedarf an Ausr\u00fcstung zu beginnen. Castool war nicht nur auf der Suche nach einem Lieferanten, sondern nach einem Partner, der das Unternehmen beim Aufbau einer W\u00e4rmebehandlungsabteilung von Grund auf unterst\u00fctzt. Als Komplettanbieter empfahl Ipsen nicht nur die besten \u00d6fen f\u00fcr ihre Bed\u00fcrfnisse, sondern unterst\u00fctzte sie auch bei den Geb\u00e4udespezifikationen, der Layoutplanung, den Versorgungsanforderungen und der Prozessentwicklung.<\/p>\n\n\n\n

Nach intensiver Zusammenarbeit mit Ipsen-Ingenieuren und Metallurgieexperten erteilte Castool einen Auftrag \u00fcber sieben \u00d6fen im Jahr 2021. Der Auftrag umfasste drei TurboTreater\u00ae<\/sup> Vakuum\u00f6fen und vier Temper\u00f6fen, die alle im Ipsen Vacuum Technology Excellence Center in Cherry Valley, Illinois, hergestellt werden.<\/p>\n\n\n\n

Das siegreiche Ergebnis<\/h3>\n\n\n\n

Castool baute eine brandneue W\u00e4rmebehandlungsfabrik, die im Fr\u00fchjahr 2023 fertiggestellt wurde. Die Anlage in Newmarket, Ontario, ist ca. 6.000 m\u00b2 gro\u00df und beherbergt mehrere brandneue, hochmoderne W\u00e4rmebehandlungs\u00f6fen.<\/p>\n\n\n\n

Von besonderer Bedeutung ist ein neu gestalteter Ipsen Global V TurboTreater\u00ae<\/sup> Vertikaler 12-Bar-Vakuumofen f\u00fcr die Verarbeitung gro\u00dfer H13-Formen. Der Ofen hat eine Tragf\u00e4higkeit von 20.000 Pfund und eine Arbeitszonengr\u00f6\u00dfe von 60 Zoll Durchmesser und 90 Zoll H\u00f6he. Er verf\u00fcgt au\u00dferdem \u00fcber eine 400-PS-Stickstoffgasabschreckung, eine konvektionsunterst\u00fctzte Heizung und einen hochbelastbaren Hebemechanismus f\u00fcr den unteren Kopf.<\/p>\n\n\n\n

\n
\n
\"Ipsen<\/figure>\n<\/div>\n\n\n\n
\n
\"Large<\/figure>\n<\/div>\n<\/div>\n\n\n\n

Blick nach vorn<\/h4>\n\n\n\n

Durch die Verlagerung der W\u00e4rmebehandlung ins eigene Haus hat Castool eine bessere Kontrolle \u00fcber die Qualit\u00e4t der Teile und die Vorlaufzeit, so dass das Unternehmen seinem wachsenden Kundenstamm einen hervorragenden Service bieten kann. Mit Ipsen hat sich das Unternehmen f\u00fcr ein Unternehmen entschieden, das \u00e4hnliche Werte vertritt wie es selbst. \u00c4hnlich wie Ipsen konzentriert sich Castool auf qualitativ hochwertige Produkte und Dienstleistungen, legt Wert auf langfristige Kundenbeziehungen und ist stets auf Innovationen f\u00fcr die Zukunft bedacht.<\/p>","protected":false},"excerpt":{"rendered":"

\u00dcber Castool Das 1986 unter dem Dach von Exco Technologies gegr\u00fcndete Unternehmen Castool Precision Turning and Honing begann als kleiner Auftragsfertiger, der sich auf die Herstellung von Sonderwerkzeugen spezialisierte. Sie waren stolz<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[627,543,657],"tags":[],"class_list":["post-6095","knowledge-center","type-knowledge-center","status-publish","hentry","category-automotive","category-customer-success","category-turbotreater"],"acf":[],"yoast_head":"\nCustomer 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