{"id":10397,"date":"2025-02-26T19:38:51","date_gmt":"2025-02-26T19:38:51","guid":{"rendered":"https:\/\/ipsenglobal.com\/?post_type=knowledge-center&p=10397"},"modified":"2026-03-11T17:32:38","modified_gmt":"2026-03-11T17:32:38","slug":"ask-the-expert-dew-point-monitoring-systems","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/es\/knowledge-center\/ask-the-expert-dew-point-monitoring-systems\/","title":{"rendered":"Pregunte al experto: Sistemas de control del punto de roc\u00edo"},"content":{"rendered":"

Con Craig Moller (Ingeniero Jefe), Brad Stewart (Jefe de Ingenier\u00eda de Software y Controles) y Steve Hartenberger (Jefe de Producto de Retroadaptaciones El\u00e9ctricas).<\/h4>\n\n\n\n
<\/div>\n\n\n\n

El vapor de agua est\u00e1 en todas partes. Incluso en un d\u00eda fr\u00edo y seco de invierno en el norte de Illinois, hay vapor de agua en el aire. Medimos el vapor de agua ambiental calculando el punto de roc\u00edo: la temperatura a la que debe enfriarse el aire para alcanzar una humedad relativa de 100% a una presi\u00f3n constante dada.<\/p>\n\n\n\n

Por lo tanto, cuando la temperatura alcanza unos fr\u00edos 10\u00b0 F en pleno invierno y el meteor\u00f3logo local informa de un punto de roc\u00edo de -7\u00b0 F, esto indica que, suponiendo que las temperaturas nocturnas sigan su patr\u00f3n habitual y la presi\u00f3n atmosf\u00e9rica se mantenga constante, podemos esperar que precipite agua de la atm\u00f3sfera. Esto puede dar lugar a la formaci\u00f3n de niebla o escarcha en superficies fr\u00edas si la temperatura desciende por debajo de -7\u00b0 F.<\/p>\n\n\n\n

\"-7\u00b0 F ser\u00eda un punto de roc\u00edo muy malo para el gas de relleno\", explic\u00f3 Craig Moller, Ingeniero Jefe de Ipsen. \"Es demasiado contenido de agua. Cuando controlamos gases de proceso como el arg\u00f3n, normalmente buscamos puntos de roc\u00edo entre -60\u00b0 F y -100\u00b0 F\".<\/p>\n\n\n\n

Las altas temperaturas y las bajas presiones en el interior de un horno de vac\u00edo<\/a> puede romper las mol\u00e9culas de agua en sus elementos componentes: hidr\u00f3geno y ox\u00edgeno. Si se introduce ox\u00edgeno en un proceso de tratamiento t\u00e9rmico, puede provocar la decoloraci\u00f3n u oxidaci\u00f3n de las piezas, as\u00ed como da\u00f1os en la zona caliente.<\/p>\n\n\n\n

<\/div>\n\n\n\n

Control del punto de roc\u00edo de los gases de proceso<\/h3>\n\n\n\n

Sensores de punto de roc\u00edo<\/strong> pueden desempe\u00f1ar un papel importante en la protecci\u00f3n de hornos y piezas frente a la entrada de vapor de agua en la c\u00e1mara a trav\u00e9s de fugas en los sistemas de gas de proceso.<\/p>\n\n\n\n

Los sensores de punto de roc\u00edo suelen instalarse en l\u00ednea con un gas de proceso, como arg\u00f3n o nitr\u00f3geno. El sensor comprueba la presencia y concentraci\u00f3n de vapor de agua en el flujo justo antes de que el gas de proceso entre en la c\u00e1mara de vac\u00edo. El sensor est\u00e1 conectado a un higr\u00f3metro con pantalla digital que puede proporcionar salidas de alarma anal\u00f3gicas, digitales y de doble rel\u00e9. Los sensores de punto de roc\u00edo pueden proporcionar informaci\u00f3n precisa siempre que el gas est\u00e9 fluyendo, ya sea a alta presi\u00f3n o a un goteo lento. Los sensores pueden configurarse para proporcionar una lectura para inspecci\u00f3n manual o con seguimiento activo mediante una integraci\u00f3n con el PLC y el software de control del horno, de modo que puedan registrarse tendencias y generarse alertas.<\/p>\n\n\n\n

\"Cuando se trata de nuestros clientes del sector aeroespacial, muchas de sus recetas especifican que determinados gases de proceso y de temple deben ser muy puros. Cuando piden gases de proceso como el arg\u00f3n, cuanto m\u00e1s seco es el gas, mayor es el coste\", explica Brad Stewart, jefe de ingenier\u00eda de software y controles. \"Los clientes del sector aeroespacial saben que, cuando utilizan arg\u00f3n para sus recetas de procesamiento t\u00e9rmico, tienen que cumplir normas espec\u00edficas de punto de roc\u00edo\".<\/p>\n\n\n\n

\n
\n

Los proveedores de gas industrial pueden ofrecer productos con una pureza que va desde 99% hasta 99,995%, pero la conexi\u00f3n de grandes dep\u00f3sitos de gas al aire libre a hornos de vac\u00edo en una planta de producci\u00f3n puede implicar muchos metros de tuber\u00edas. No es raro encontrarse con muchas juntas, codos, accesorios y v\u00e1lvulas por el camino. Cada uni\u00f3n supone un riesgo de fuga, que incluso bajo presi\u00f3n positiva puede permitir que el aire ambiente (y espec\u00edficamente el vapor de agua) entre en el sistema y cause la oxidaci\u00f3n de las piezas.*<\/p>\n\n\n\n

Adem\u00e1s, hay recetas que pueden implicar la introducci\u00f3n de dos gases diferentes en el horno, como arg\u00f3n y nitr\u00f3geno, en las que cada uno tendr\u00eda sus propias especificaciones de punto de roc\u00edo. \"La mayor\u00eda de nuestros clientes que utilizan estos procesos saben que los necesitan (un sensor de punto de roc\u00edo) y piden espec\u00edficamente que se incluyan en un horno nuevo o que se instalen en un retrofit\", se\u00f1ala Steve Hartenberger, Jefe de Producto de Retrofits El\u00e9ctricos.<\/p>\n<\/div>\n\n\n\n

\n

*<\/strong>El Principio de Bernoulli muestra que en un sistema de gas con presi\u00f3n direccional generada a partir de una tuber\u00eda grande que se reduce a una tuber\u00eda m\u00e1s estrecha, la presi\u00f3n del gas dentro de la tuber\u00eda estrecha ser\u00e1 menor que en la tuber\u00eda m\u00e1s grande. Una fuga en una secci\u00f3n de esta tuber\u00eda estrecha puede actuar como un vac\u00edo, arrastrando gases ambientales hacia el interior del sistema.<\/p>\n<\/div>\n<\/div>\n\n\n\n

\n
\n
\"vacuum<\/figure>\n<\/div>\n\n\n\n
\n
\"\"<\/figure>\n<\/div>\n<\/div>\n\n\n\n

Se recomienda a los operadores con sensores de punto de roc\u00edo en l\u00ednea que comprueben y registren las lecturas del punto de roc\u00edo antes de cada ciclo. Los sistemas integrados pueden informar y registrar las lecturas del punto de roc\u00edo durante todo el ciclo. Si una lectura de punto de roc\u00edo queda fuera de las especificaciones, se puede ordenar al sensor que active una alarma.<\/p>\n\n\n\n

\"Las alarmas de punto de roc\u00edo pueden ayudar a los operarios a identificar una posible fuente de oxidaci\u00f3n\", explic\u00f3 Moller. \"Cuanto mayor sea la velocidad del gas que se desplaza por la tuber\u00eda, m\u00e1s posibilidades hay de que entre aire a trav\u00e9s de una fuga, y m\u00e1s probabilidades hay de que salte la alarma\".<\/p>\n\n\n\n

Cuando se dispara una alarma del sistema de punto de roc\u00edo a mitad de ciclo, el operario querr\u00e1 registrar las lecturas, la parte del proceso en la que se dispar\u00f3 la alarma y permitir que el ciclo se ejecute hasta su finalizaci\u00f3n, seguido de una inspecci\u00f3n minuciosa de las piezas y de la zona caliente.<\/p>\n\n\n\n

\"Una alarma del sensor de punto de roc\u00edo suele significar que ha llegado el momento de probar los accesorios con burbujas\", sugiere Moller.<\/p>\n\n\n\n

C\u00f3mo identificar el origen de un problema de punto de roc\u00edo:
- Pruebe con burbujas los conductos de gas para comprobar si hay fugas en todas las uniones (juntas, codos, accesorios de conexi\u00f3n y v\u00e1lvulas).
- Comprobar que el gas del dep\u00f3sito cumple las especificaciones de pureza
- Despu\u00e9s de completar una prueba de burbujas en las uniones, bombee hacia abajo la l\u00ednea del horno que vuelve al dep\u00f3sito acumulador de gas y realice una prueba de vac\u00edo con helio.
- Si el sensor de punto de roc\u00edo sigue fuera de rango, realice otra prueba de burbuja de presi\u00f3n positiva desde el horno hasta la fuente de gas.<\/p>\n\n\n\n

\n\n\n\n

Para m\u00e1s consejos \u00fatiles, visite nuestra Pregunta al experto<\/a>.<\/p>\n\n\n\n

\u00bfTiene alguna pregunta t\u00e9cnica relacionada con el tratamiento t\u00e9rmico o el funcionamiento y mantenimiento de hornos de vac\u00edo?<\/h5>\n\n\n\n
<\/div>\n\n\n\n
\n \n Contacte con un experto de Ipsen <\/a>\n <\/section>","protected":false},"excerpt":{"rendered":"

Con Craig Moller - Ingeniero Jefe, Brad Stewart - Jefe de Ingenier\u00eda de Software y Controles, y Steve Hartenberger - Jefe de Producto de Retroadaptaciones El\u00e9ctricas El vapor de agua est\u00e1 en todas partes. Incluso en un resfriado,<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[112],"tags":[],"class_list":["post-10397","knowledge-center","type-knowledge-center","status-publish","hentry","category-ask-the-expert"],"acf":[],"yoast_head":"\nAsk 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