{"id":3258,"date":"2017-06-22T09:00:00","date_gmt":"2017-06-22T09:00:00","guid":{"rendered":"https:\/\/pipsen.wpengine.com\/?post_type=knowledge-center&p=3258"},"modified":"2024-10-11T15:53:49","modified_gmt":"2024-10-11T15:53:49","slug":"propelled-to-victory-how-kamijima-heat-treatment-used-advanced-technology-to-process-olympic-quality-parts","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/es\/knowledge-center\/propelled-to-victory-how-kamijima-heat-treatment-used-advanced-technology-to-process-olympic-quality-parts\/","title":{"rendered":"Impulsados hacia la victoria: C\u00f3mo Kamijima Heat Treatment utiliz\u00f3 tecnolog\u00eda avanzada para procesar piezas de calidad ol\u00edmpica"},"content":{"rendered":"
\"Ipsen<\/figure>\n\n\n\n

El reto:<\/strong><\/h3>\n\n\n\n

Es 1988. Un destello verde y amarillo atraviesa el g\u00e9lido aire invernal entre v\u00edtores, impulsado hacia la victoria en los Juegos Ol\u00edmpicos de Invierno.<\/p>\n\n\n\n

La historia del equipo jamaicano de bobsled es un relato ic\u00f3nico de fuerza y resistencia. Aunque son pocos los que no conocen esta historia (o no han visto la pel\u00edcula), lo que quiz\u00e1 no sepas es que los portadores de los corredores y las piezas circundantes deben someterse primero a un tratamiento t\u00e9rmico para que puedan soportar m\u00faltiples tensiones, como el fr\u00edo y las altas velocidades, as\u00ed como maximizar su rendimiento.<\/p>\n\n\n\n

Para Kamijima Heat Treatment Co., Ltd., el tratamiento t\u00e9rmico es un verdadero arte. Con maestros artesanos, m\u00e1s de 50 a\u00f1os de experiencia y habilidades profundamente perfeccionadas, perfeccionar las piezas para sus clientes es casi una segunda naturaleza. Por eso, cuando el distrito de Ota (uno de los 23 municipios de Tokio) y un grupo de f\u00e1bricas situadas all\u00ed -entre las que se encuentra Kamijima Heat Treatment- fueron elegidos para colaborar en la fabricaci\u00f3n de un trineo para el equipo ol\u00edmpico jamaicano de los Juegos de Invierno de 2018, estuvieron a la altura del desaf\u00edo.<\/p>\n\n\n\n

Kamijima Heat Treatment ya ten\u00eda un horno de vac\u00edo Ipsen que instal\u00f3 en 1971. Aunque segu\u00eda funcionando bien, la mejora de la velocidad de enfriamiento les permitir\u00eda tratar peque\u00f1as cargas de forma rentable. Como contribuyen a proyectos cr\u00edticos para empresas de todo Jap\u00f3n -manejando hasta 1.000 pedidos a la semana- tambi\u00e9n quer\u00edan invertir en las \u00faltimas tecnolog\u00edas, incluyendo software de mantenimiento predictivo.<\/p>\n\n\n\n

Adem\u00e1s, con un fuerte enfoque en proporcionar tambi\u00e9n soluciones de fabricaci\u00f3n a la industria aeroespacial, necesitaban un sistema de tratamiento t\u00e9rmico al vac\u00edo que fuera capaz de cumplir los requisitos aplicables de Nadcap y AMS 2750 sin a\u00f1adir numerosas caracter\u00edsticas opcionales. Tambi\u00e9n quer\u00edan asegurarse de que dispon\u00edan de la flexibilidad necesaria para gestionar una gran variedad de tama\u00f1os de lote, tanto ahora como en el futuro.<\/p>\n\n\n\n

Resultado ganador<\/strong>:<\/h3>\n\n\n\n

Un horno de vac\u00edo compacto que forma parte de una plataforma global est\u00e1ndar, el TITAN\u00ae<\/sup> H2 era la soluci\u00f3n perfecta. Su reducido tama\u00f1o encajaba perfectamente en el espacio disponible y, dado que el gobierno japon\u00e9s anima a las empresas a incorporar el Internet de las Cosas (IoT) en sus operaciones, la integraci\u00f3n del horno con el sistema PdMetrics\u00ae<\/sup> plataforma de software para el mantenimiento predictivo era una ventaja \u00fanica.<\/p>\n\n\n\n

Con la plataforma PdMetrics conectada de forma segura a una red de sensores integrados en el horno, Kamijima Heat Treatment puede visualizar diagn\u00f3sticos en tiempo real, as\u00ed como garantizar el m\u00e1ximo rendimiento del equipo. Tambi\u00e9n se basa en los programas de mantenimiento existentes y proporciona recordatorios autom\u00e1ticos de mantenimiento basados en el rendimiento del horno y el uso de los componentes. Como resultado, pueden reducir de forma eficaz y rentable los tiempos de inactividad no planificados.<\/p>\n\n\n\n

Kamijima Heat Treatment es una empresa puntera, la primera en Jap\u00f3n en obtener la certificaci\u00f3n JIS (Japanese Industrial Standards) en temple y revenido, y la primera en obtener las certificaciones ISO 9001 e ISO 14001. La capacidad de utilizar tecnolog\u00eda avanzada de mantenimiento predictivo proporciona a Kamijima Heat Treatment las herramientas necesarias para ofrecer a sus clientes resultados de vanguardia.<\/p>\n\n\n\n

El horno tambi\u00e9n aport\u00f3 otras ventajas tecnol\u00f3gicas. Por ejemplo, con el registro digital remoto, ahora pod\u00edan recibir informes de control de calidad (CC) al final del ciclo en un \u00fanico PDF f\u00e1cil de leer. Como resultado, toda la informaci\u00f3n necesaria -incluidas fechas, horas, nombres de ciclos, una copia de la receta y mucho m\u00e1s- se guarda en el archivo PDF, lo que les permite trabajar de forma m\u00e1s eficaz y ahorrar un tiempo valioso revisando datos anteriores.<\/p>\n\n\n\n

Por \u00faltimo, como instalaci\u00f3n acreditada por Nadcap que procesa piezas para la industria aeroespacial, el TITAN les posicionaba mejor para conseguir nuevos proyectos, ya que su versi\u00f3n est\u00e1ndar es capaz de cumplir los requisitos aplicables de AMS 2750. Tambi\u00e9n se dieron cuenta de que el tama\u00f1o y la velocidad del horno no s\u00f3lo les daban la flexibilidad de procesar lotes peque\u00f1os seg\u00fan sus necesidades, sino que tambi\u00e9n les resultaba m\u00e1s rentable tratar t\u00e9rmicamente esas cargas en el TITAN.<\/p>\n\n\n\n

Entre otros muchos componentes del trineo, Kamijima Heat Treatment se encarga de procesar los ejes que sujetan los patines. Como empresa basada en la artesan\u00eda y en a\u00f1os de conocimientos, fueron capaces de aplicar su experiencia y reducir el alabeo a 0,3 mm o menos por metro de acero (frente a la media del sector de 1 mm). Logros como \u00e9ste son esenciales en un deporte en el que los milisegundos pueden marcar la diferencia entre la victoria y la derrota.<\/p>\n\n\n\n

Al igual que el equipo jamaicano de bobsled, Kamijima Heat Treatment sigue avanzando, desafiando todos los pron\u00f3sticos en una industria que, cada d\u00eda, est\u00e1 m\u00e1s integrada y centrada en la tecnolog\u00eda de las m\u00e1quinas. Sin embargo, siguen estando en la cima de su campo con su mezcla perfeccionada de equipos avanzados y expertos cualificados que proporcionan resultados artesanales, impulsando a sus clientes hacia el \u00e9xito.<\/p>","protected":false},"excerpt":{"rendered":"

El desaf\u00edo: Es 1988. Una mancha verde y amarilla destella, atravesando el g\u00e9lido aire invernal entre v\u00edtores, impulsada hacia la victoria en los Juegos Ol\u00edmpicos de Invierno. El jamaicano<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[640],"tags":[88,75],"class_list":["post-3258","knowledge-center","type-knowledge-center","status-publish","hentry","category-titan","tag-titan","tag-vacuum-furnace"],"acf":[],"yoast_head":"\nPropelled 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