{"id":6095,"date":"2023-08-29T12:41:47","date_gmt":"2023-08-29T12:41:47","guid":{"rendered":"https:\/\/ipsenglobal.com\/?post_type=knowledge-center&p=6095"},"modified":"2024-12-18T20:57:52","modified_gmt":"2024-12-18T20:57:52","slug":"customer-spotlight-castool-tooling-systems","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/es\/knowledge-center\/customer-spotlight-castool-tooling-systems\/","title":{"rendered":"Perfil del cliente - Castool Tooling Systems"},"content":{"rendered":"

Acerca de Castool<\/h2>\n\n\n\n

Fundada en 1986 bajo el paraguas de Exco Technologies, Castool Precision Turning and Honing comenz\u00f3 como un peque\u00f1o taller especializado en herramientas personalizadas. Se enorgullec\u00edan de su trabajo de precisi\u00f3n, plazos de entrega cortos y entregas fiables. A medida que el negocio evolucion\u00f3, tambi\u00e9n lo hizo el nombre, que pas\u00f3 a ser Castool Precision Tooling, y despu\u00e9s, de nuevo, Castool Precision Tooling. Sistemas de herramientas Castool<\/a>como se conoce hoy en d\u00eda.<\/p>\n\n\n\n

En la actualidad, Castool es reconocido como uno de los principales proveedores de herramientas y equipos para extrusores de metales ligeros y fundidores a presi\u00f3n de todo el mundo. Se les conoce por su incomparable experiencia y capacidad para crear soluciones personalizadas para sus clientes. Con sedes en Canad\u00e1 y Tailandia, y expansiones recientes en Marruecos y M\u00e9xico, Castool cuenta con m\u00e1s de 170 empleados.<\/p>\n\n\n\n

El desaf\u00edo<\/h3>\n\n\n\n

Castool, de Uxbridge, Ontario, procesa m\u00e1s de 4 millones de libras de acero para herramientas al a\u00f1o, que deben someterse a tratamiento t\u00e9rmico. Antes subcontrataban este trabajo a una empresa externa, pero con el crecimiento del negocio y el tama\u00f1o de los equipos de herramientas, decidieron realizar el tratamiento t\u00e9rmico internamente.<\/p>\n\n\n\n

En los \u00faltimos a\u00f1os, Castool ha visto aumentar su negocio en la industria del autom\u00f3vil, concretamente en la producci\u00f3n de veh\u00edculos el\u00e9ctricos con aleaciones de metales ligeros. Con el uso de enormes m\u00e1quinas de fundici\u00f3n, conocidas como Giga Presses, los fabricantes de autom\u00f3viles pueden fabricar carrocer\u00edas con unas pocas piezas fundidas. En algunos casos, una sola pieza puede sustituir a 70 o m\u00e1s piezas diferentes. Esto no s\u00f3lo simplifica el proceso de fabricaci\u00f3n, sino que tambi\u00e9n reduce el peso de los veh\u00edculos, lo que disminuye el consumo de combustible.<\/p>\n\n\n\n

Un manguito de inyecci\u00f3n es un elemento cr\u00edtico en el proceso de fundici\u00f3n a presi\u00f3n de aluminio. Contiene el aluminio fundido que la punta del \u00e9mbolo introduce en el molde. Con el uso de prensas Giga, la longitud de los manguitos de inyecci\u00f3n est\u00e1 aumentando, lo que requiere el uso de hornos de tratamiento t\u00e9rmico m\u00e1s grandes con zonas de trabajo de m\u00e1s de 80 pulgadas de largo.<\/p>\n\n\n\n

Forjar una asociaci\u00f3n<\/h4>\n\n\n\n

Castool se puso en contacto con Ipsen en 2017 para iniciar conversaciones sobre sus necesidades de equipos. Castool no buscaba solo un proveedor, sino un socio que le ayudara en el proceso de creaci\u00f3n de una divisi\u00f3n de tratamiento t\u00e9rmico desde cero. Como proveedor de soluciones completas, Ipsen no solo recomend\u00f3 los mejores hornos para sus necesidades, sino que tambi\u00e9n les ayud\u00f3 con las especificaciones del edificio, la planificaci\u00f3n del dise\u00f1o, los requisitos de servicios p\u00fablicos y el desarrollo del proceso.<\/p>\n\n\n\n

Tras una amplia colaboraci\u00f3n con los ingenieros y expertos metal\u00fargicos de Ipsen, Castool realiz\u00f3 un pedido de siete hornos en 2021. El pedido consist\u00eda en tres TurboTreater\u00ae<\/sup> hornos de vac\u00edo y cuatro hornos de revenido, todos ellos fabricados en el Centro de Excelencia en Tecnolog\u00eda de Vac\u00edo de Ipsen en Cherry Valley, Illinois.<\/p>\n\n\n\n

El resultado ganador<\/h3>\n\n\n\n

Castool construy\u00f3 una nueva f\u00e1brica de tratamiento t\u00e9rmico, que se complet\u00f3 en la primavera de 2023. Ubicada en Newmarket, Ontario, la instalaci\u00f3n tiene aproximadamente 6.000 pies cuadrados y alberga varios hornos de tratamiento t\u00e9rmico totalmente nuevos y de \u00faltima generaci\u00f3n.<\/p>\n\n\n\n

De particular importancia es el nuevo dise\u00f1o de Ipsen Global V TurboTreater\u00ae<\/sup> Horno de vac\u00edo vertical de 12 barras construido para procesar grandes matrices H13. El horno tiene una capacidad de carga de 20.000 libras y una zona de trabajo de 60 pulgadas de di\u00e1metro por 90 pulgadas de alto. Tambi\u00e9n dispone de 400 CV de temple de gas nitr\u00f3geno, calentamiento asistido por convecci\u00f3n y un mecanismo de elevaci\u00f3n del cabezal inferior de alta resistencia.<\/p>\n\n\n\n

\n
\n
\"Ipsen<\/figure>\n<\/div>\n\n\n\n
\n
\"Large<\/figure>\n<\/div>\n<\/div>\n\n\n\n

De cara al futuro<\/h4>\n\n\n\n

Al realizar el tratamiento t\u00e9rmico internamente, Castool tiene un mayor control sobre la calidad de las piezas y el plazo de entrega, lo que le permite ofrecer un servicio superior a su creciente base de clientes. Al asociarse con Ipsen, eligieron una organizaci\u00f3n con valores similares a los suyos. Al igual que Ipsen, Castool se centra en productos y servicios de alta calidad, valora las relaciones a largo plazo con sus clientes y siempre est\u00e1 innovando para el futuro.<\/p>","protected":false},"excerpt":{"rendered":"

Acerca de Castool Fundada en 1986 bajo el paraguas de Exco Technologies, Castool Precision Turning and Honing comenz\u00f3 como un peque\u00f1o taller especializado en herramientas personalizadas. Se enorgullec\u00edan de<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[627,543,657],"tags":[],"class_list":["post-6095","knowledge-center","type-knowledge-center","status-publish","hentry","category-automotive","category-customer-success","category-turbotreater"],"acf":[],"yoast_head":"\nCustomer 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