{"id":3258,"date":"2017-06-22T09:00:00","date_gmt":"2017-06-22T09:00:00","guid":{"rendered":"https:\/\/pipsen.wpengine.com\/?post_type=knowledge-center&p=3258"},"modified":"2024-10-11T15:53:49","modified_gmt":"2024-10-11T15:53:49","slug":"propelled-to-victory-how-kamijima-heat-treatment-used-advanced-technology-to-process-olympic-quality-parts","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/fr\/knowledge-center\/propelled-to-victory-how-kamijima-heat-treatment-used-advanced-technology-to-process-olympic-quality-parts\/","title":{"rendered":"Propuls\u00e9 vers la victoire : Comment Kamijima Heat Treatment a utilis\u00e9 une technologie de pointe pour traiter des pi\u00e8ces de qualit\u00e9 olympique"},"content":{"rendered":"
\"Ipsen<\/figure>\n\n\n\n

Le d\u00e9fi :<\/strong><\/h3>\n\n\n\n

Nous sommes en 1988. Un flou de vert et de jaune d\u00e9file, fendant l'air glacial de l'hiver sous les acclamations, propuls\u00e9 vers la victoire aux Jeux olympiques d'hiver.<\/p>\n\n\n\n

L'histoire de l'\u00e9quipe jama\u00efcaine de bobsleigh est une histoire embl\u00e9matique de force et de r\u00e9silience. Rares sont ceux qui ne connaissent pas cette histoire (ou qui n'ont pas vu le film), mais ce que vous ne savez peut-\u00eatre pas, c'est que les porte-coureurs et les pi\u00e8ces environnantes doivent d'abord \u00eatre trait\u00e9s thermiquement afin de pouvoir supporter de multiples contraintes, notamment le froid et les vitesses \u00e9lev\u00e9es, et de maximiser les performances.<\/p>\n\n\n\n

Pour Kamijima Heat Treatment Co. Ltd, le traitement thermique est une v\u00e9ritable forme d'art. Avec des ma\u00eetres artisans, plus de 50 ans d'exp\u00e9rience et des comp\u00e9tences profond\u00e9ment affin\u00e9es, perfectionner les pi\u00e8ces pour leurs clients est presque une seconde nature. Aussi, lorsque le quartier Ota de Tokyo (l'une des 23 municipalit\u00e9s) et un groupe d'usines situ\u00e9es dans ce quartier - dont Kamijima Heat Treatment - ont \u00e9t\u00e9 choisis pour participer \u00e0 la fabrication d'un bobsleigh destin\u00e9 \u00e0 l'\u00e9quipe olympique jama\u00efcaine pour les Jeux d'hiver de 2018, ils ont \u00e9t\u00e9 \u00e0 la hauteur de l'enjeu.<\/p>\n\n\n\n

Kamijima Heat Treatment poss\u00e9dait d\u00e9j\u00e0 un four sous vide Ipsen install\u00e9 en 1971. Bien qu'il fonctionne encore tr\u00e8s bien, l'am\u00e9lioration des vitesses de refroidissement leur permettrait de traiter de fa\u00e7on rentable de petites charges. Comme ils contribuent \u00e0 des projets critiques pour des entreprises dans tout le Japon - traitant jusqu'\u00e0 1 000 commandes par semaine - ils voulaient \u00e9galement investir dans les derni\u00e8res technologies, y compris un logiciel de maintenance pr\u00e9dictive.<\/p>\n\n\n\n

En outre, l'objectif \u00e9tant de fournir des solutions de fabrication \u00e0 l'industrie a\u00e9rospatiale, ils avaient besoin d'un syst\u00e8me de traitement thermique sous vide capable de r\u00e9pondre aux exigences Nadcap et AMS 2750 sans ajouter de nombreuses fonctions optionnelles. Ils voulaient \u00e9galement s'assurer qu'ils avaient la flexibilit\u00e9 n\u00e9cessaire pour traiter une vari\u00e9t\u00e9 de tailles de lots, aujourd'hui et \u00e0 l'avenir.<\/p>\n\n\n\n

R\u00e9sultat gagnant<\/strong>:<\/h3>\n\n\n\n

Four sous vide compact faisant partie d'une plateforme globale standardis\u00e9e, le TITAN\u00ae<\/sup> H2 \u00e9tait la solution parfaite. Son faible encombrement s'int\u00e9grait parfaitement dans l'espace disponible, et comme le gouvernement japonais encourage les entreprises \u00e0 int\u00e9grer l'Internet des objets (IoT) dans leurs activit\u00e9s, l'int\u00e9gration du four avec le syst\u00e8me PdMetrics\u00ae<\/sup> La plateforme logicielle de maintenance pr\u00e9dictive de l'entreprise constituait un avantage unique.<\/p>\n\n\n\n

Gr\u00e2ce \u00e0 la connexion s\u00e9curis\u00e9e de la plate-forme PdMetrics \u00e0 un r\u00e9seau de capteurs int\u00e9gr\u00e9s au four, Kamijima Heat Treatment est en mesure d'afficher des diagnostics en temps r\u00e9el et d'assurer une performance maximale de l'\u00e9quipement. Elle s'appuie \u00e9galement sur les programmes de maintenance existants et fournit des rappels de maintenance automatiques bas\u00e9s sur les performances du four et l'utilisation des composants. En cons\u00e9quence, l'entreprise est en mesure de r\u00e9duire efficacement et \u00e0 moindre co\u00fbt les temps d'arr\u00eat impr\u00e9vus.<\/p>\n\n\n\n

En tant qu'entreprise en avance sur son temps - elle a \u00e9t\u00e9 la premi\u00e8re au Japon \u00e0 obtenir la certification JIS (Japanese Industrial Standards) pour la trempe et le revenu, ainsi que la premi\u00e8re \u00e0 obtenir les certifications ISO 9001 et ISO 14001 - la capacit\u00e9 \u00e0 utiliser une technologie de maintenance pr\u00e9dictive avanc\u00e9e donne \u00e0 Kamijima Heat Treatment les outils n\u00e9cessaires pour fournir \u00e0 ses clients des r\u00e9sultats \u00e0 la pointe du progr\u00e8s.<\/p>\n\n\n\n

Le four offre \u00e9galement d'autres avantages technologiques. Par exemple, gr\u00e2ce \u00e0 l'enregistrement num\u00e9rique \u00e0 distance, ils peuvent d\u00e9sormais recevoir des rapports de contr\u00f4le de la qualit\u00e9 (CQ) \u00e0 la fin du cycle sous la forme d'un fichier PDF unique et facile \u00e0 lire. Toutes les informations n\u00e9cessaires (dates, heures, noms des cycles, copie de la recette, etc.) sont enregistr\u00e9es dans le fichier PDF, ce qui leur permet de travailler plus efficacement et de gagner un temps pr\u00e9cieux en examinant les donn\u00e9es ant\u00e9rieures.<\/p>\n\n\n\n

Enfin, en tant qu'installation accr\u00e9dit\u00e9e Nadcap qui traite des pi\u00e8ces pour l'industrie a\u00e9rospatiale, le TITAN leur a permis de mieux se positionner pour obtenir de nouveaux projets, car sa version standard est capable de r\u00e9pondre aux exigences AMS 2750 applicables. Ils ont \u00e9galement constat\u00e9 que la taille et la vitesse du four leur donnaient non seulement la flexibilit\u00e9 n\u00e9cessaire pour traiter de petits lots, mais qu'il \u00e9tait \u00e9galement plus rentable pour eux de traiter thermiquement ces charges dans le TITAN.<\/p>\n\n\n\n

Parmi les nombreux autres composants du bobsleigh, Kamijima Heat Treatment est responsable du traitement des essieux qui maintiennent les patins. En tant qu'entreprise fond\u00e9e sur l'artisanat et des ann\u00e9es de connaissances, elle a \u00e9t\u00e9 en mesure d'appliquer son expertise et de r\u00e9duire le gauchissement \u00e0 0,3 mm ou moins par m\u00e8tre d'acier (par rapport \u00e0 la moyenne de l'industrie qui est de 1 mm). De telles r\u00e9alisations sont essentielles dans un sport o\u00f9 les millisecondes peuvent faire la diff\u00e9rence entre la victoire et la d\u00e9faite.<\/p>\n\n\n\n

\u00c0 l'instar de l'\u00e9quipe de bobsleigh jama\u00efcaine, Kamijima Heat Treatment continue d'aller de l'avant, d\u00e9fiant tous les pronostics dans une industrie qui, chaque jour, devient plus int\u00e9gr\u00e9e et plus ax\u00e9e sur la technologie des machines. Pourtant, l'entreprise reste au sommet de son domaine gr\u00e2ce \u00e0 son m\u00e9lange parfait d'\u00e9quipements de pointe et d'experts qualifi\u00e9s qui fournissent des r\u00e9sultats de type artisanal, propulsant ainsi ses clients vers le succ\u00e8s.<\/p>","protected":false},"excerpt":{"rendered":"

Le d\u00e9fi : Nous sommes en 1988. Un flou de vert et de jaune d\u00e9file, fendant l'air glacial de l'hiver sous les acclamations, propuls\u00e9 vers la victoire aux Jeux olympiques d'hiver. Le Jama\u00efcain<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[640],"tags":[88,75],"class_list":["post-3258","knowledge-center","type-knowledge-center","status-publish","hentry","category-titan","tag-titan","tag-vacuum-furnace"],"acf":[],"yoast_head":"\nPropelled 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