{"id":5957,"date":"2023-06-07T20:15:38","date_gmt":"2023-06-07T20:15:38","guid":{"rendered":"https:\/\/ipsenglobal.com\/?post_type=knowledge-center&p=5957"},"modified":"2026-04-16T14:11:18","modified_gmt":"2026-04-16T14:11:18","slug":"vacuum-furnace-lifecycle-management-and-why-oem-matters","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/fr\/knowledge-center\/vacuum-furnace-lifecycle-management-and-why-oem-matters\/","title":{"rendered":"Gestion du cycle de vie des fours \u00e0 vide et importance de l'OEM"},"content":{"rendered":"
\"Ipsen<\/figure>\n\n\n\n
Lorsque vous avez besoin de composants ou de services pour votre \u00e9quipement de traitement thermique, il est important de consid\u00e9rer les avantages de faire appel \u00e0 un fabricant d'\u00e9quipement d'origine (OEM). Gr\u00e2ce \u00e0 leurs ressources internes sp\u00e9cialis\u00e9es, ces entreprises peuvent r\u00e9soudre les probl\u00e8mes d\u00e8s la premi\u00e8re fois et fournir des informations pr\u00e9cieuses sur l'\u00e9tat de sant\u00e9 de votre four.<\/h6>\n\n\n\n

La gestion du cycle de vie des fours \u00e0 vide comprend trois \u00e9l\u00e9ments de base : service, pi\u00e8ces d\u00e9tach\u00e9es et modernisation<\/a> (mises \u00e0 niveau, modernisations et reconstructions). En faisant appel \u00e0 un \u00e9quipementier pour vos besoins en pi\u00e8ces d\u00e9tach\u00e9es, vous avez l'assurance d'avoir une \u00e9quipe de service \u00e0 la client\u00e8le qui se consacre au soutien de votre \u00e9quipement pendant toute sa dur\u00e9e de vie.<\/p>\n\n\n\n

Le choix du fournisseur et du lieu d'achat des composants peut faire la diff\u00e9rence entre des p\u00e9riodes d'arr\u00eat prolong\u00e9es et la reprise de la production en un jour ou deux seulement. En ayant les bonnes pi\u00e8ces en stock et en \u00e9tant capables de les exp\u00e9dier rapidement, les \u00e9quipementiers aident leurs clients \u00e0 minimiser les temps d'arr\u00eat et \u00e0 mieux se pr\u00e9parer \u00e0 une maintenance ou \u00e0 des r\u00e9parations impr\u00e9vues. Cela permet non seulement d'\u00e9viter les longs d\u00e9lais, mais aussi de s'assurer que les pi\u00e8ces sont identiques \u00e0 celles qui sont remplac\u00e9es.<\/p>\n\n\n\n

Lorsqu'il s'agit de d\u00e9terminer s'il convient d'utiliser un OEM pour des pi\u00e8ces de rechange ou pour des am\u00e9liorations et des modernisations majeures, il faut tenir compte du fait que la valeur va au-del\u00e0 du co\u00fbt de la pi\u00e8ce. Souvent, les pi\u00e8ces de rechange sont issues d'une ing\u00e9nierie inverse, ce qui permet de r\u00e9duire les co\u00fbts, mais de sacrifier la qualit\u00e9. Les produits OEM sont con\u00e7us pour fonctionner et r\u00e9pondre aux sp\u00e9cifications de l'usine, ce qui peut prolonger la dur\u00e9e de vie de votre \u00e9quipement. Le remplacement de composants par des produits non OEM peut nuire \u00e0 l'efficacit\u00e9 de votre four, voire endommager votre \u00e9quipement et vos pi\u00e8ces.<\/p>\n\n\n\n

Pour un \u00e9quipementier moyen, les pi\u00e8ces et services du march\u00e9 secondaire repr\u00e9sentent environ 60% de son activit\u00e9 et de son chiffre d'affaires. Il s'agit d'un service destin\u00e9 \u00e0 am\u00e9liorer l'exp\u00e9rience globale du client. En donnant acc\u00e8s \u00e0 des ressources pr\u00e9cieuses, les \u00e9quipementiers \u00e9tablissent une norme que personne d'autre ne peut \u00e9galer. Ils comprennent mieux leurs produits que les fournisseurs tiers.<\/p>\n\n\n\n

Les avantages de l'utilisation des OEM pour le service comprennent l'acc\u00e8s \u00e0 des techniciens form\u00e9s en usine et \u00e0 des capacit\u00e9s d'assistance telles que des ing\u00e9nieurs, des experts en processus et une assistance technique. En offrant une meilleure exp\u00e9rience de service, avec une meilleure connaissance des pi\u00e8ces et un acc\u00e8s \u00e0 de meilleures ressources, les fournisseurs OEM aident les clients \u00e0 r\u00e9duire le temps moyen de diagnostic et de r\u00e9paration (MTTD\/MTTR) et \u00e0 mieux se pr\u00e9parer aux temps d'arr\u00eat et \u00e0 la maintenance impr\u00e9vue.<\/p>\n\n\n\n

Lorsque les \u00e9quipementiers fournissent des services connect\u00e9s tels que des outils de d\u00e9pannage \u00e0 distance ou de maintenance pr\u00e9dictive, ils sont en mesure d'extraire des donn\u00e9es en direct du four pour apporter leur aide en temps r\u00e9el. S'ils doivent d\u00e9ployer un technicien sur le terrain, ils ont toutes les donn\u00e9es en direct et historiques \u00e0 port\u00e9e de main. Lorsque les \u00e9quipementiers construisent leurs services avec une approche pr\u00e9dictive, proactive et r\u00e9active, ils offrent une meilleure valeur au client sur le long terme. L'alignement de ces processus commerciaux sur la technologie aide les \u00e9quipementiers \u00e0 am\u00e9liorer les temps de r\u00e9ponse et \u00e0 collecter de meilleures donn\u00e9es pour pr\u00e9venir les temps d'arr\u00eat et les dommages co\u00fbteux.<\/p>\n\n\n\n

\"Ipsen<\/figure>\n\n\n\n

\u00c9tude de cas<\/h2>\n\n\n\n

Comparaison de la consommation d'\u00e9nergie entre les zones chaudes des \u00e9quipementiers et celles des non-\u00e9quipementiers<\/h3>\n\n\n\n

Dans le cas suivant, le logiciel de maintenance pr\u00e9dictive d'Ipsen, PdMetrics, a calcul\u00e9 la consommation d'\u00e9nergie d'un four \u00e0 vide \u00e9quip\u00e9 d'une zone chaude Ipsen par rapport \u00e0 une alternative non OEM. Le programme surveille la perte de chaleur \u00e0 travers la zone chaude et alerte le client lorsque la consommation de KW est sup\u00e9rieure \u00e0 la normale. Apr\u00e8s avoir effectu\u00e9 un cycle de combustion, le client a re\u00e7u un avertissement pour une perte de chaleur de 1,14 KW\/pied carr\u00e9. La plage normale pour cette chaudi\u00e8re particuli\u00e8re est de 0,75 KW\/pied carr\u00e9. L'inspection a r\u00e9v\u00e9l\u00e9 que la zone chaude avait \u00e9t\u00e9 remplac\u00e9e par une autre marque. La zone chaude s'est donc d\u00e9grad\u00e9e plus rapidement que pr\u00e9vu.<\/p>\n\n\n\n

Pour d\u00e9terminer la valeur de la perte de chaleur, la consommation d'\u00e9nergie a \u00e9t\u00e9 calcul\u00e9e au cours d'un cycle moyen en utilisant les donn\u00e9es de la zone chaude d'origine d'Ipsen, par rapport \u00e0 la zone de remplacement.<\/p>\n\n\n\n

<\/th>Zone sensible OEM<\/th>Zone sensible non OEM<\/th><\/tr><\/thead>
Consommation de KW pendant la rampe (1,5 h)<\/td>45 KW<\/td>117 KW<\/td><\/tr>
Consommation de KW \u00e0 1960 \u00b0F (4 heures)<\/td>240 KW<\/td>422 KW<\/td><\/tr>
Total KW heures\/cycle<\/td>285 KW<\/td>539 KW<\/td><\/tr>
Diff\u00e9rence d'heures KW<\/td>254 KW<\/td><\/tr>
Co\u00fbt suppl\u00e9mentaire par cycle*<\/td>$25.40<\/td><\/tr>
Co\u00fbt suppl\u00e9mentaire par an**<\/strong><\/td>$13,360.40<\/strong><\/td><\/tr><\/tbody><\/table>
*Calcul\u00e9 \u00e0 $0.10\/KW
**Bas\u00e9 sur 526 cycles<\/figcaption><\/figure>\n\n\n\n

En utilisant une zone chaude non OEM, le client a d\u00e9pens\u00e9, au cours d'une ann\u00e9e civile, $13 360,40 de plus et a augment\u00e9 sa consommation d'\u00e9nergie d'environ 89%.<\/p>\n\n\n\n

Dans l'ensemble, le choix du fabricant d'\u00e9quipement d'origine (OEM) pour les composants et les services de traitement thermique est crucial pour une gestion efficace et effective du cycle de vie. La s\u00e9lection des OEM garantit des performances optimales, des interruptions minimales et un retour sur investissement maximal dans l'\u00e9quipement du four.<\/p>","protected":false},"excerpt":{"rendered":"

Lorsque vous avez besoin de composants ou de services pour votre \u00e9quipement de traitement thermique, il est important de consid\u00e9rer les avantages de l'utilisation d'un fabricant d'\u00e9quipement d'origine (OEM). Gr\u00e2ce \u00e0 leurs ressources internes expertes, ces entreprises peuvent<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[0],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[558,604],"tags":[63,25,125],"class_list":["post-5957","knowledge-center","type-knowledge-center","status-publish","hentry","category-blog-post","category-pyrometry","tag-customer-service","tag-hot-zone","tag-parts"],"acf":[],"yoast_head":"\nVacuum 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