{"id":6095,"date":"2023-08-29T12:41:47","date_gmt":"2023-08-29T12:41:47","guid":{"rendered":"https:\/\/ipsenglobal.com\/?post_type=knowledge-center&p=6095"},"modified":"2024-12-18T20:57:52","modified_gmt":"2024-12-18T20:57:52","slug":"customer-spotlight-castool-tooling-systems","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/fr\/knowledge-center\/customer-spotlight-castool-tooling-systems\/","title":{"rendered":"Profil du client - Castool Tooling Systems"},"content":{"rendered":"

\u00c0 propos de Castool<\/h2>\n\n\n\n

Fond\u00e9e en 1986 sous l'\u00e9gide d'Exco Technologies, Castool Precision Turning and Honing \u00e9tait \u00e0 l'origine un petit atelier sp\u00e9cialis\u00e9 dans la fabrication d'outils sur mesure. L'entreprise \u00e9tait fi\u00e8re de son travail de pr\u00e9cision, de ses d\u00e9lais de livraison courts et de ses livraisons fiables. L'entreprise a \u00e9volu\u00e9, tout comme son nom, qui est devenu Castool Precision Tooling, puis Castool Precision Tooling. Syst\u00e8mes d'outils Castool<\/a>comme on l'appelle aujourd'hui.<\/p>\n\n\n\n

Castool est aujourd'hui reconnu comme l'un des principaux fournisseurs d'outillage et d'\u00e9quipement pour les extrudeurs de m\u00e9taux l\u00e9gers et les fondeurs sous pression du monde entier. Elle est connue pour son expertise in\u00e9gal\u00e9e et sa capacit\u00e9 \u00e0 cr\u00e9er des solutions personnalis\u00e9es pour ses clients. Avec des sites au Canada et en Tha\u00eflande, et de r\u00e9centes expansions au Maroc et au Mexique, Castool emploie plus de 170 personnes.<\/p>\n\n\n\n

Le d\u00e9fi<\/h3>\n\n\n\n

Castool, \u00e0 Uxbridge (Ontario), traite plus de 4 millions de livres d'acier \u00e0 outils par an, dont la totalit\u00e9 doit \u00eatre trait\u00e9e thermiquement. Auparavant, l'entreprise confiait ce travail \u00e0 un sous-traitant, mais la croissance de l'activit\u00e9 et la taille de l'\u00e9quipement d'outillage l'ont amen\u00e9e \u00e0 d\u00e9cider d'effectuer le traitement thermique en interne.<\/p>\n\n\n\n

Au cours des derni\u00e8res ann\u00e9es, Castool a vu son activit\u00e9 augmenter dans l'industrie automobile, en particulier dans la production de v\u00e9hicules \u00e9lectriques utilisant des alliages de m\u00e9taux l\u00e9gers. Gr\u00e2ce \u00e0 l'utilisation de machines de coul\u00e9e massive, connues sous le nom de Giga Presses, les constructeurs automobiles peuvent fabriquer des carrosseries avec seulement quelques pi\u00e8ces coul\u00e9es. Dans certains cas, une seule pi\u00e8ce peut remplacer 70 pi\u00e8ces diff\u00e9rentes ou plus. Cela permet non seulement de simplifier le processus de fabrication, mais aussi de r\u00e9duire le poids des v\u00e9hicules, ce qui diminue la consommation de carburant.<\/p>\n\n\n\n

La chemise de grenaille est un \u00e9l\u00e9ment essentiel du processus de moulage sous pression de l'aluminium. Elle contient l'aluminium en fusion pouss\u00e9 dans le moule par la pointe du piston. Avec l'utilisation des Giga Presses, la longueur des manchons de grenaille augmente, ce qui n\u00e9cessite l'utilisation de fours de traitement thermique plus grands avec des zones de travail de plus de 80 pouces de long.<\/p>\n\n\n\n

Forger un partenariat<\/h4>\n\n\n\n

Castool a approch\u00e9 Ipsen en 2017 pour entamer des discussions sur leurs besoins en \u00e9quipement. Castool ne cherchait pas seulement un fournisseur, mais un partenaire pour les aider \u00e0 travers le processus de construction d'une division de traitement thermique \u00e0 partir de la base. En tant que fournisseur de solutions compl\u00e8tes, Ipsen a non seulement recommand\u00e9 les meilleurs fours pour leurs besoins, mais a \u00e9galement aid\u00e9 avec les sp\u00e9cifications du b\u00e2timent, la planification de l'am\u00e9nagement, les exigences en mati\u00e8re d'utilit\u00e9s et le d\u00e9veloppement du processus.<\/p>\n\n\n\n

Apr\u00e8s une collaboration approfondie avec les ing\u00e9nieurs et les experts m\u00e9tallurgiques d'Ipsen, Castool a pass\u00e9 une commande de sept fours en 2021. La commande comprenait trois fours TurboTreater\u00ae<\/sup> et quatre fours de trempe, tous fabriqu\u00e9s au Centre d'excellence de la technologie du vide d'Ipsen \u00e0 Cherry Valley, dans l'Illinois.<\/p>\n\n\n\n

Le r\u00e9sultat gagnant<\/h3>\n\n\n\n

Castool a construit une toute nouvelle usine de traitement thermique, qui a \u00e9t\u00e9 achev\u00e9e au printemps 2023. Situ\u00e9e \u00e0 Newmarket, en Ontario, l'installation a une superficie d'environ 6 000 pieds carr\u00e9s et abrite plusieurs fours de traitement thermique flambant neufs et \u00e0 la pointe de la technologie.<\/p>\n\n\n\n

La nouvelle conception du TurboTreater d'Ipsen Global V rev\u00eat une importance particuli\u00e8re.\u00ae<\/sup> Four vertical sous vide \u00e0 12 barres con\u00e7u pour traiter de grandes matrices H13. Le four a une capacit\u00e9 de charge de 20 000 livres et une zone de travail de 60 pouces de diam\u00e8tre sur 90 pouces de hauteur. Il est \u00e9galement \u00e9quip\u00e9 d'une trempe \u00e0 l'azote de 400 HP, d'un chauffage assist\u00e9 par convection et d'un m\u00e9canisme de levage robuste de la t\u00eate inf\u00e9rieure.<\/p>\n\n\n\n

\n
\n
\"Ipsen<\/figure>\n<\/div>\n\n\n\n
\n
\"Large<\/figure>\n<\/div>\n<\/div>\n\n\n\n

Regarder vers l'avenir<\/h4>\n\n\n\n

En internalisant le traitement thermique, Castool a un meilleur contr\u00f4le de la qualit\u00e9 des pi\u00e8ces et des d\u00e9lais, ce qui lui permet de fournir un service de qualit\u00e9 sup\u00e9rieure \u00e0 sa client\u00e8le en pleine expansion. En s'associant \u00e0 Ipsen, Castool a choisi une organisation dont les valeurs sont similaires aux siennes. Tout comme Ipsen, Castool se concentre sur des produits et des services de haute qualit\u00e9, valorise les relations \u00e0 long terme avec ses clients et innove constamment pour l'avenir.<\/p>","protected":false},"excerpt":{"rendered":"

\u00c0 propos de Castool Fond\u00e9e en 1986 sous l'\u00e9gide d'Exco Technologies, Castool Precision Turning and Honing \u00e9tait \u00e0 l'origine un petit atelier sp\u00e9cialis\u00e9 dans la fabrication d'outils sur mesure. L'entreprise \u00e9tait fi\u00e8re de<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[627,543,657],"tags":[],"class_list":["post-6095","knowledge-center","type-knowledge-center","status-publish","hentry","category-automotive","category-customer-success","category-turbotreater"],"acf":[],"yoast_head":"\nCustomer 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