{"id":3258,"date":"2017-06-22T09:00:00","date_gmt":"2017-06-22T09:00:00","guid":{"rendered":"https:\/\/pipsen.wpengine.com\/?post_type=knowledge-center&p=3258"},"modified":"2024-10-11T15:53:49","modified_gmt":"2024-10-11T15:53:49","slug":"propelled-to-victory-how-kamijima-heat-treatment-used-advanced-technology-to-process-olympic-quality-parts","status":"publish","type":"knowledge-center","link":"https:\/\/ipsenglobal.com\/it\/knowledge-center\/propelled-to-victory-how-kamijima-heat-treatment-used-advanced-technology-to-process-olympic-quality-parts\/","title":{"rendered":"Spinta verso la vittoria: Come il trattamento termico Kamijima ha utilizzato una tecnologia avanzata per elaborare parti di qualit\u00e0 olimpica"},"content":{"rendered":"
\"Ipsen<\/figure>\n\n\n\n

La sfida:<\/strong><\/h3>\n\n\n\n

\u00c8 il 1988. Una macchia verde e gialla sfreccia nell'aria gelida dell'inverno tra gli applausi, spingendo la squadra alla vittoria delle Olimpiadi invernali.<\/p>\n\n\n\n

La storia della squadra giamaicana di bob \u00e8 un racconto iconico di forza e resilienza. Sebbene siano in pochi a non conoscere questa storia (o a non aver visto il film), quello che forse non sapete \u00e8 che i portapacchi dei corridori e le parti circostanti devono prima essere trattati termicamente per poter sopportare molteplici sollecitazioni, tra cui il freddo e le alte velocit\u00e0, e massimizzare le prestazioni.<\/p>\n\n\n\n

Per Kamijima Heat Treatment Co., Ltd., il trattamento termico \u00e8 una vera e propria forma d'arte. Con maestri artigiani, oltre 50 anni di esperienza e competenze profondamente affinate, perfezionare i pezzi per i clienti \u00e8 quasi una seconda natura. Cos\u00ec, quando il distretto di Ota di Tokyo (uno dei 23 comuni) e un gruppo di fabbriche situate l\u00ec, tra cui Kamijima Heat Treatment, sono stati scelti per collaborare alla realizzazione di un bob per la squadra olimpica giamaicana per i Giochi invernali del 2018, sono stati all'altezza della sfida.<\/p>\n\n\n\n

Kamijima Heat Treatment aveva gi\u00e0 un forno a vuoto Ipsen installato nel 1971. Sebbene fosse ancora in funzione e funzionasse bene, una maggiore velocit\u00e0 di raffreddamento avrebbe permesso loro di trattare in modo economicamente vantaggioso carichi di piccole dimensioni. Poich\u00e9 l'azienda contribuisce a progetti critici per aziende di tutto il Giappone, gestendo fino a 1.000 ordini alla settimana, voleva anche investire nelle tecnologie pi\u00f9 recenti, compreso il software di manutenzione predittiva.<\/p>\n\n\n\n

Inoltre, essendo fortemente orientati a fornire soluzioni produttive anche all'industria aerospaziale, avevano bisogno di un sistema di trattamento termico sottovuoto che fosse in grado di soddisfare i requisiti Nadcap e AMS 2750 senza aggiungere numerose funzioni opzionali. Volevano anche assicurarsi di avere la flessibilit\u00e0 necessaria per gestire una variet\u00e0 di lotti sia ora che in futuro.<\/p>\n\n\n\n

Risultato vincente<\/strong>:<\/h3>\n\n\n\n

Un forno sottovuoto compatto che fa parte di una piattaforma globale standard, il TITAN\u00ae<\/sup> H2 era la soluzione perfetta. Il suo ingombro ridotto si adattava perfettamente allo spazio disponibile e, con il governo giapponese che incoraggia le aziende a incorporare l'Internet delle cose (IoT) nelle loro attivit\u00e0, l'integrazione del forno con il sistema PdMetrics\u00ae<\/sup> La piattaforma software per la manutenzione predittiva era un vantaggio unico.<\/p>\n\n\n\n

Con la piattaforma PdMetrics collegata in modo sicuro a una rete di sensori integrati nel forno, Kamijima Heat Treatment \u00e8 in grado di visualizzare la diagnostica in tempo reale e di garantire le massime prestazioni dell'apparecchiatura. Inoltre, si basa sui programmi di manutenzione esistenti e fornisce promemoria di manutenzione automatici basati sulle prestazioni del forno e sull'utilizzo dei componenti. Di conseguenza, \u00e8 in grado di ridurre in modo efficiente ed economico i tempi di inattivit\u00e0 non programmati.<\/p>\n\n\n\n

In quanto azienda all'avanguardia - la prima in Giappone a ottenere la certificazione JIS (Japanese Industrial Standards) per la tempra e il rinvenimento, nonch\u00e9 la prima a ottenere le certificazioni ISO 9001 e ISO 14001 - la capacit\u00e0 di utilizzare una tecnologia avanzata di manutenzione predittiva fornisce a Kamijima Heat Treatment gli strumenti necessari per fornire ai propri clienti risultati all'avanguardia.<\/p>\n\n\n\n

Il forno ha fornito anche altri vantaggi tecnologici. Ad esempio, grazie alla registrazione digitale remota, ora possono ricevere i rapporti del Controllo Qualit\u00e0 (CQ) alla fine del ciclo in un unico PDF di facile lettura. Di conseguenza, tutte le informazioni necessarie, tra cui date, orari, nomi dei cicli, copia della ricetta e altro ancora, vengono salvate nel file PDF, consentendo di operare in modo pi\u00f9 efficiente e di risparmiare tempo prezioso nella revisione dei dati passati.<\/p>\n\n\n\n

Infine, come struttura accreditata Nadcap che lavora pezzi per l'industria aerospaziale, il TITAN li ha posizionati meglio per ottenere nuovi progetti, poich\u00e9 la sua versione standard \u00e8 in grado di soddisfare i requisiti AMS 2750 applicabili. Inoltre, le dimensioni e la velocit\u00e0 del forno non solo hanno dato loro la flessibilit\u00e0 di eseguire piccoli lotti in base alle necessit\u00e0, ma \u00e8 stato anche pi\u00f9 conveniente per loro trattare questi carichi con il TITAN.<\/p>\n\n\n\n

Tra i tanti componenti del bob, Kamijima Heat Treatment \u00e8 responsabile della lavorazione degli assi che sostengono i corridori. Essendo un'azienda costruita sull'artigianato e su anni di conoscenza, \u00e8 stata in grado di applicare la propria esperienza e di ridurre la deformazione a 0,3 mm o meno per metro di acciaio (rispetto alla media del settore di 1 mm). Risultati come questi sono essenziali in uno sport in cui i millisecondi possono fare la differenza tra vittoria e sconfitta.<\/p>\n\n\n\n

Proprio come la squadra giamaicana di bob, Kamijima Heat Treatment continua a spingersi in avanti, sfidando tutte le probabilit\u00e0 in un settore che, ogni giorno, diventa sempre pi\u00f9 integrato e incentrato sulla tecnologia delle macchine. Eppure continuano a rimanere ai vertici del settore con la loro miscela perfezionata di attrezzature avanzate ed esperti qualificati che forniscono risultati artigianali, spingendo i loro clienti verso il successo.<\/p>","protected":false},"excerpt":{"rendered":"

La sfida: \u00e8 il 1988. Una macchia verde e gialla sfreccia nell'aria gelida dell'inverno tra gli applausi e la vittoria alle Olimpiadi invernali. Il giamaicano<\/p>","protected":false},"author":7,"featured_media":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_tec_requires_first_save":true,"_searchwp_excluded":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","_ecp_custom_2":"","footnotes":""},"categories":[640],"tags":[88,75],"class_list":["post-3258","knowledge-center","type-knowledge-center","status-publish","hentry","category-titan","tag-titan","tag-vacuum-furnace"],"acf":[],"yoast_head":"\nPropelled 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